Solution

Maritime CO₂ transportation solutions support the transition to low carbon economy

CCS (Carbon dioxide Capture and Storage) is a crucial technology for mitigating global warming. Since suitable storage sites are not always located near CO₂ emission sources, the development of CO₂ transportation technologies is essential when considering the entire CCS value chain. CO₂ can be transported via pipelines or ships; however, for large volumes over long distances, maritime transport is considered economically advantageous. In particular, in Japan, there is an increasing need to store domestically emitted CO₂ overseas in the future. Considering the overall economics of the value chain, there are high expectations for the development of large-scale liquefied CO₂ (LCO₂) carriers as a means for long-distance, large-volume transport.

Maritime CO₂ transportation solutions
Maritime CO₂ transportation solutions

LCO₂ Carriers indispensable for long-distance transport

Carbon dioxide is primarily transported by pipelines or ships. While pipelines are more cost-effective over short distances, for longer distances over 300 km, ships are seen as delivering greater economic benefits. As a result, several Japanese and European projects are currently underway will use LCO₂ carriers to transport CO₂ for storage.

Transportation cost comparison "Ship vs Pipeline"

A graph of Transportation cost comparison "Ship vs Pipeline"
A graph of Transportation cost comparison "Ship vs Pipeline"

Source: METI Report "Circumstances surrounding CCS" 2017

Cargo Handling System for LCO₂ Carriers
Provided by Mitsubishi Shipbuilding

Mitsubishi Shipbuilding has extensive experience in the design and construction of liquefied gas carriers such as LNG and LPG carriers. Leveraging the low-pressure liquefied gas handling technologies cultivated through these projects, we are developing LCO₂ cargo handling technology, which we offer as engineering solutions or products.

Cargo Handling System for LCO₂ Carriers
Cargo Handling System for LCO₂ Carriers

LCO₂ Cargo Handling System Components

Development of Large-Scale LCO₂ Tanks

Mitsubishi Shipbuilding is advancing technology development aimed at realizing large-scale LCO₂ tanks. In the manufacturing of large LCO₂ tanks, post-weld heat treatment (PWHT) is typically required for welded joints. However, only a limited number of heat treatment furnaces can accommodate large tanks, making this process a major obstacle to tank upscaling and mass production. To address this challenge, Mitsubishi Shipbuilding has conducted a weld integrity assessment known as Engineering Critical Assessment (ECA). Based on the results of this assessment, we have obtained General Design Approval (GDA) from Nippon Kaiji Kyokai (ClassNK) for a technology that omits PWHT. Through the development of such new technologies, we ensure the safety of large-scale LCO₂ tanks while balancing cost-effectiveness and productivity, thereby contributing to the reduction of LCO₂ transportation costs.

large-scale LCO₂ tanks
large-scale LCO₂ tanks

Illustration of a Ship with Low-pressure LCO₂ Tanks / General Design Approval

Development of Low-Pressure LCO₂ Handling Technology

To enable the scaling up of tanks, we are developing low-pressure LCO₂ handling technology that allows transportation under low-pressure conditions instead of the conventional medium-pressure conditions. Under low-pressure conditions, LCO₂ is at conditions close to its triple point, increasing the possibility of solidification (dry ice formation) and two-phase flow within the piping during liquid transfer. However, through various validations, we have been developing technologies to prevent and avoid the effects caused by solidification and two-phase flow.

low-pressure LCO₂ handling technology
low-pressure LCO₂ handling technology

CO₂ Phase Diagram / Large scale mock-up test

Acquisition of Approval in Principle (AiP) for Three Standard Designs from Classification Societies

Approval in Principle (AiP) has been granted by classification societies for the low-pressure liquefied CO₂ carrier designs of 50,000 m³ and 23,000 m³ capacities, for which Mitsubishi Shipbuilding took the lead in basic design. These approvals recognize that the designs meet technical requirements and safety standards. This AiP was acquired jointly with Kawasaki Kisen Kaisha, Ltd., Mitsui O.S.K. Lines, Ltd., Nihon Shipyard Co., Ltd., Nippon Yusen Kabushiki Kaisha, Mitsui & Co., Ltd., and Mitsubishi Corporation. Additionally, we have completed the basic design of a comparatively smaller low-pressure liquefied CO₂ carrier intended for domestic coastal transportation of CO₂, and jointly with Nippon Gas Line Co., Ltd. (NGL), obtained Approval in Principle from the classification society. Through such collaborations with related domestic and international companies, we are actively promoting the development of LCO₂ carriers and the establishment of the CCS value chain.

Acquisition of Approval in Principle
Acquisition of Approval in Principle

LCO₂ Carrier

A video introducing LCO₂ carriers

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